M-Sport Heated Seat Base - Repair.

gookah

Zorg Guru (IV)
Supporter
British Zeds
Joined
Dec 7, 2011
Points
170
Location
Shropshire
Model of Z
2.8 Z3
On our recently purchased Z3, and found that the seat base on the drivers side would not heat up, whether on low or high heat,
the car had the M-Sport seats.

So today I carried out the following investigation.

Firstly I removed the seat. Take the key out of the ignition so no airbag issues...
Move the seat forward and remove two rear bolts from the runners with a 16mm socket, and the lower seat belt anchor with a 16mm spanner.
Move the seat backwards and remove two nuts from the runners with a 13mm socket.


Tilt the seat to one side and you will see the yellow connector underneath:
IMG_1433.jpg


the black retainer slides outwards to the right as pictured:
IMG_1432.jpg


this releases the connector:
IMG_1428.jpg


now you can carefully take the seat out completely.


Start by removing the side plastics. One screw here:
IMG_1425.jpg


one by the tilt lever:
IMG_1423.jpg


and one at the front of the seat:
IMG_1424.jpg



then unclip and pull back the fabric flap at the back of the seat:
IMG_1426.jpg


remove the side flaps by removing the retainer clip:
IMG_1420-1.jpg

IMG_1418.jpg


Now to start unhooking the seat fabric, I bent the small tags out wards to aid removal:
IMG_1422.jpg

IMG_1421.jpg



Then I cut the brown and the white wires at the back of the seat base to allow the seat cushion to be removed completely from the frame.
(photo later)


Then I started to peel back the leather to expose the hog rings, which pull apart with some long-nose pliers.These hold the leather to the seat bars underneath.
There are three of them at the front of the seat
IMG_1397.jpg


and this then exposes the problem:
IMG_1398.jpg

A burnt and broken wire.
I assume that as the car does not have an electric roof, it was caused by someone kneeling on the seat, probably breaking some of the wire strands causing it to overheat and burn out.
IMG_1395.jpg


So to effect a repair, I decided to splice another wire in between, to get rid of damaged bits and to allow a better routing of the wire.
So solder two joints and heatshink:
IMG_1400.jpg

IMG_1401.jpg

IMG_1402.jpg


Cut into the foam so it can be sunk and protected:
IMG_1403.jpg


and the finished repair:
IMG_1406.jpg


Continuity tried at the cut wires after adding some bullet connectors and joined up before re-assembly:
IMG_1416.jpg


Reversal of the above to refit:
bend the hog rings and stitch them back on with the pliers:
IMG_1409.jpg


Hoover the carpet, places you can't get to normally:
IMG_1427.jpg

and refit the seat:
Switched on, no airbag light, and a fully working seat heater.
Didn't cost a penny, in fact I made 52p... :D

One thing I noticed whist the cover was off, is the reason for the seat bolster being flat:
IMG_1411.jpg

the foam had parted and no longer held its shape, so a bit of duck tape:
IMG_1412.jpg


It's not pretty but it does the job perfectly.
IMG_1435.jpg
 
Lucky the car didn't set alight with the look of that wire!!! #:-s
 
good wright up....gona save someone a few quid ;)
 
Thanks for the great post
I've got exactly the same problem with my drivers seat.
Will have to try and find the time and courage to do that repair.
I'm always very nervous when it come to working on my Z'd especially as it's my daily drive so cant afford to darn anything up.
 
Excellent write up, good clear step by step pictures... :-bd
 
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